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Productivity Improvement for Capacity Enhancement

  • Posted by admin
  • Categories Impact Stories
  • Date September 2, 2022
  • Comments 0 comment
With the increase in export demand, organization (our client) was not able to meet the increased sale demand and thus resulting loss of sales. Client was planning to enhance the capacity by addition of new setup. Our team was called for new set up design. Detail capacity study was conducted and ideal capacity was calculated. All possible reasons were listed down and linked with the loss of production. Key control points were decided for each reason of loss. Projects implemented to prevent the loss of production

Productivity Improvement

Bussiness Profile

Our Client is a leading high tensile fastener manufacturer for automotive segment with a group turnover above USD 75 million annually

Business Challenge

With the increase in export demand, organization (our client) was not able to meet the increased sale demand and thus resulting loss of sales. Client was planning to enhance the capacity by addition of new setup. Our team was called for new set up design

Our Intervention

  • Detail capacity study was conducted and ideal capacity was calculated
  • All possible reasons were listed down and linked with the loss of production
  • Key control points were decided for each reason of loss
  • Projects implemented to prevent the loss of production
  • DWM developed to sustain the gain

Results

Productivity

70%

Increased by

Cost Saving

6 Cr

INR

(Additional plant and machinery cost)

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